Scrap Car Shell Crusher

Car shell crusher: the core equipment for efficient processing of scrapped car shells

With the continuous increase in the number of cars, the number of scrapped cars has also increased year by year. As the main component of scrapped cars, the efficient processing and recycling of car shells have become an important part of the circular economy. With its professional design, the car shell crusher can quickly crush the hard and complex car shells, laying a solid foundation for subsequent resource recycling.

The car shell crusher produced by our factory has the following characteristics:

1. Structural design: "tailor-made" for car shells

The structure of the car shell crusher fully considers the material characteristics of the car shell - it is composed of high-strength steel plates, aluminum alloys and other metals, and has complex structures such as concave and convex surfaces and reinforcing ribs. Its core crushing components are heavy-duty breaker and wear-resistant liner. The breaker is forged with high manganese steel or ultra-high strength alloy, with high hardness and strong toughness, and can withstand the huge impact force when colliding with the car shell.

The feed port of the equipment is designed as a large-size open type, and with the inclined feed channel, the complete car shell can enter the crushing chamber smoothly. The crushing chamber has a spacious interior that can accommodate large car shells to avoid jamming. The drive system uses a high-power motor with a hydraulic coupler, which not only provides strong power output, but also acts as a buffer during the crushing process to protect the motor and other components from overload damage. In addition, an adjustable screen plate is provided at the bottom of the equipment to control the particle size of the crushed material. ​

2. Workflow: Multi-stage crushing, breaking the whole into pieces ​
The work flow of the car shell crusher is a process of "strong crushing and gradual refinement". First, the scrapped car shell is fed into the feed port through the hoisting equipment and slides into the crushing chamber along the feed channel. Driven by the drive system, the high-speed rotating breaker violently hits the car shell entering the chamber, breaking it into large pieces. ​
These large pieces are continuously hit and squeezed in the crushing chamber, and collide with the wear-resistant lining, further breaking them into smaller block materials. When the material size is smaller than the aperture of the screen plate, it is discharged from the gap of the screen plate to complete the crushing process. For non-metallic accessories such as plastic and rubber on the car shell, they will be partially separated during the crushing process and discharged together with the metal fragments, and can be separated and recycled later through sorting equipment. ​

3. Performance advantages for car shells ​
The car shell crusher shows many unique advantages when processing car shells. Strong crushing ability is its core highlight. It can easily crush hard parts such as car chassis and car doors with reinforcement ribs. No matter how complex the structure of the car shell is, it can be efficiently crushed into uniform small pieces to avoid large pieces of unbroken materials. ​
The high processing efficiency is also very outstanding. The equipment can process several tons or even tens of tons of car shells per hour, which greatly shortens the processing cycle of scrapped car shells and meets the needs of large-scale recycling and processing. Due to the use of wear-resistant materials to manufacture key components, the equipment has a long service life, can maintain stable performance in high-intensity crushing operations, and reduce maintenance downtime. ​
In addition, the equipment is equipped with advanced dust removal and noise reduction devices, which can effectively control dust and noise pollution during the crushing process, meeting environmental protection requirements. At the same time, its high degree of automation can realize automatic feeding, crushing and discharging, reducing the intensity of manual operation.​

4. Application scenarios: throughout the automobile recycling industry chain​
Car shell crushers are widely used in scrapped car recycling plants, metal recycling resource processing companies and other scenarios. In the scrapped car processing line, it is an indispensable key equipment. After the car shell is crushed, the crushed material can directly enter the sorting link, and iron, aluminum and other metals are separated through magnetic separation, eddy current sorting and other equipment. ​
Among them, the crushed scrap steel can be sent to the steel plant for re-smelting to produce new steel; aluminum alloy fragments can be used to manufacture automobile parts, building profiles, etc. Through the processing of the car shell crusher, the originally huge car shell is converted into high-value recycled metal raw materials, which not only improves the resource utilization rate, but also reduces the occupation and pollution of waste to the environment, providing strong support for the green and sustainable development of the automobile industry.