Scrap Copper Wire Shredder Recycle Machine

Copper wire shredder: Professional equipment that enables efficient regeneration of copper wire waste

 

In the field of copper wire resource recycling, copper wire shredders have become the core equipment for processing various types of copper wire waste by virtue of their precise adaptation to the characteristics of copper wires, providing efficient and high-quality solutions for the recycling of copper wires.

 

  

The copper wire shredders produced by our factory have the following characteristics:

1. Structural design: fit the characteristics of copper wires and precisely customized

The structure of the copper wire shredder is optimized on the basis of the general metal shredder. The core shredder blade group is made of high-hardness wear-resistant alloy material. The blade is specially polished to present a finer serration shape, which can accurately bite the copper wire and avoid slipping or entanglement of the blade due to the copper wire being too thin or too soft.

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The blade spacing is accurately calculated and usually set in a smaller range to ensure that the copper wire can be shredded into uniform short segments without excessive crushing and excessive loss of copper powder. The load-bearing box is made of lightweight and high-strength steel, which not only ensures the stability of the equipment, but also reduces the overall weight, making it easy to move and install. The feeding system is designed in a funnel shape, and a spiral feeding device is connected to the bottom, which can smoothly and orderly feed bundles or scattered copper wires into the shredding chamber to prevent feed congestion. The power system adopts a variable frequency motor, which can flexibly adjust the speed according to the thickness and quantity of the copper wire to achieve energy-saving and efficient operation. ​

2. Workflow: Efficient shredding paves the way for separation and purification ​
The work flow of the copper wire shredding recycling machine is simple and efficient. First, put the recycled copper wire waste (such as the copper core in the waste cable, the discarded copper enameled wire, the scraps in the copper wire production process, etc.) into the feed hopper. Under the action of the spiral feeding device, the copper wire is fed into the shredding chamber at a uniform speed. ​

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At this time, the power system drives the blade group to rotate at a high speed, and a strong shearing force and tearing force are generated between the blades, which quickly shreds the copper wire into short segments of a set length. For copper wires with insulating sheaths, the shredding process can also separate the sheath from the copper core to a certain extent, reducing the pressure for the subsequent peeling process. The shredded copper wire short segments are discharged from the screen outlet at the bottom of the shredding chamber. The aperture of the screen can be adjusted according to demand to ensure uniform discharge specifications. ​

3. Unique advantages for copper wires ​
The copper wire shredding recycling machine shows many unique advantages when processing copper wires. Its remarkable feature is the precise shredding effect. It can shred copper wires of different diameters into uniform short segments to avoid uneven lengths, which is conducive to subsequent cleaning, peeling and smelting. ​
Reducing copper loss is also an important advantage. The special blade design and reasonable operating parameters can minimize the loss of copper wire during the shredding process and ensure the utilization rate of copper resources. For copper wire with skin, the outer skin and the copper core can be initially separated during the shredding process, which improves the efficiency of subsequent processing and reduces the cost of peeling. ​
In addition, the equipment has low noise and less dust during operation. The dust removal device can effectively collect a small amount of copper powder and dust generated during the shredding process, which not only protects the working environment but also avoids the waste of copper resources. At the same time, the equipment is easy to operate, and the start, stop, speed adjustment and other operations can be realized through the control panel, which is convenient for workers to get started quickly. ​

4. Application scenarios: covering the entire chain of copper wire recycling​
The copper wire shredding and recycling machine is widely used in waste cable recycling plants, electronic waste treatment centers, copper wire production enterprises and other scenarios. In the waste cable recycling process, it first tears the copper core in the cable into short segments, and then cooperates with subsequent peeling equipment (such as hot water boiling or mechanical peeling machine) to efficiently separate pure copper segments, which can be remade into new copper wires or copper products after smelting. ​

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For copper wires in electronic waste, such as copper wires in waste motors and transformers, after being shredded by this equipment, they can be extracted and recycled more conveniently. In copper wire production enterprises, it can process unqualified copper wires and scraps generated in the production process, making them into recycled raw materials, and realizing the internal circulation of resources. Through the processing of copper wire shredding and recycling machines, the recycling rate of copper wire waste can be increased to more than 98%, which greatly increases the recycling value of copper resources and contributes to the development of green economy.